Sr. Materials Engineer, Metals (Starlink)

<div class="content-intro"><p>SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of&nbsp;enabling human life on Mars.</p></div><p><strong><span data-contrast="auto">SR. MATERIALS ENGINEER, METALS (STARLINK)</span></strong><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></p> <p><span data-contrast="auto">At SpaceX, we’re leveraging our rocket and spacecraft expertise to deploy Starlink, the world’s largest and most advanced satellite constellation, delivering fast internet to over&nbsp;10&nbsp;million users worldwide. We design, build, test, and operate the full system — from thousands of satellites to user terminals and software.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></p> <p><span data-contrast="auto">We’re revolutionizing the launch market through rapid reusability and cutting-edge technology. As a Sr. Materials Engineer, you’ll take a hands-on role in developing, implementing, and troubleshooting advanced material systems. You’ll use your expertise, experience, and creativity to solve complex material selection and processing challenges as we scale Starlink for high-volume production.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></p> <p><strong><span data-contrast="auto">RESPONSIBILITIES:</span></strong><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></p> <ul> <li><span data-contrast="auto">Provide materials selection, characterization, qualification, and manufacturing process support for metallic and metal-joined (welded, brazed, soldered) hardware on Starlink satellites and ground infrastructure assemblies.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> <li><span data-contrast="auto">Develop mechanical and physical properties of metallic alloys and joints for the design community, including data,&nbsp;allowables, and process recommendations.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> <li><span data-contrast="auto">Perform root cause investigations and failure analysis using fractography, metallography, SEM-EDS, optical microscopy, and other characterization testing.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> <li><span data-contrast="auto">Develop, qualify, troubleshoot, and optimize metal joining processes (welding, brazing, soldering, sintering) used in production, including understanding of process variables and resulting material performance.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> <li><span data-contrast="auto">Provide technical review and advising for design efforts as it relates to material alloy selection, material &amp; process specifications, fracture requirements, and design-for-manufacturability.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> <li><span data-contrast="auto">Collaborate with suppliers on qualification, property development, and issue resolution for custom-manufactured forgings, castings, and other metallic components.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335559740":240}">&nbsp;</span></li> </ul> <p><strong><s